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Turning recyclable trash into gold

Posted: Tuesday, June 24, 2008 3:49 PM by Victor Limjoco

By Michelle Kosinski, NBC News Correspondent

 

One after the other, trucks rumble into the dusty lot behind Cal Tigchelaar’s sprawling complex and dump mountains of garbage at his feet.

 

Ah, the sweet smell of success.

 

It smells pretty fierce actually, and we gag a little in the heat of the late suburban Chicago spring. All the while, watching in amazement the sheer volume of it all.

 

And it's not really garbage--definitely not in Cal's eyes. He's a little sensitive about that word.

 

"Recyclables," he corrects us, when one of us slips and calls his endless pile of odds and ends "trash.” To him, it amounts to a gold mine.

 

He started his company years ago as a garbage collection service and then, slowly, perceived a new market opening up before his eyes. Asia wants our trash: paper, plastic, metal. They want a lot of it. More than we can even supply.

 

And China, India, and surrounding countries are willing to pay unprecedented prices for it.

 

Cal changed his business model. Today, his is the largest sorting and shipping facility for recyclables in North America.

 

700 tons a day-- of our old newspapers, cookie boxes and water bottles-- go straight to China from his warehouse door. In giant bales, piled up to the ceiling.

 

In two weeks' time, these goods will arrive there to be reborn. Turned into the products that those booming economies now have enormous demand for-- as well as all that packaging for products that will be made overseas and shipped right back to our shores.

 

China, for example, just doesn't have the forests it would require to make all the paper it needs from scratch. And fuel prices these days make manufacturing items from virgin materials much more expensive anyway.

 

The cycle...of stuff.

 

It makes environmentalists happy, since they say a lot more pollution results when you mine, or forest, or refine virgin materials versus making them from someone else's scrap.

 

This sudden insatiable appetite for American landfill-cloggers has also been a boon to local economies. In Chicago, for example, instead of having to pay forty bucks a ton to dump these piles in a landfill-- they now make 70 per ton, by selling it to Cal. He sorts it, ships it, and everybody's happy. Except that China always wants more.

 

We had an important question though: isn't it incredibly wasteful to ship this material around the globe? Doesn't the fuel involved counterbalance any environmental benefit in the recycling itself?

 

Well, it may not be ideal-- too bad all this stuff can't yet be recycled at home-- but folks like Cal say an enormous number of those shipping containers that arrive in our country from Asia, filled with products made there, would ordinarily just be shipped back-- EMPTY. We don't have very many products to ship back.

 

But now, more and more, we have our scrap paper, crushed cans, and old milk cartons.

 

As a result, the cost of shipping it there is so low-- in containers that have to go back to China anyway-- that it costs Cal less to ship his scrap all the way over the ocean, than it does over land to, say, Atlanta.

 

Again, we are amazed.

 

And we need to get out of the way, because a long line of China shipping trucks are queued up behind us, waiting to carry the bales of sorted stuff away.

 

Some of it is worth four times what it was only five years ago.

 

Cal likes making more money these days, but says it makes him feel even better that he is saving landfill space and helping the planet.

 

As a Chicago streets and sanitation official told us proudly, "One man's trash is another man's gold."

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Comments

It was a shame that the reporter and Nightly News didn't ask the most critical question - why is the US exporting all this valuable material so that China can recycle it and save their economy so much money over using raw materials? Why aren't WE reusing this material and gaining the full value instead of making the "quick buck" 10% profit from simply sending it elsewhere?
Very interesting story! Glad to see those water bottles are finding a use instead of going to the landfills....
I am a loyal NBC Nightly viewer.  This is the first time that I was not pleassed with Brian Williams.  His comment after the Trash segment, was uncalled for and showed disrespect for the subject and those of us who work at recyleing.  "His comment was, Well whatever" or something like that".  Again I say, uncalled for. I don't think Mr.Tim would have liked it either.
Gwen
On hearing about the recycling being shipped to China; I can't help but wonder why the most important question wasn't addressed--WHY can't the stuff we're shipping to China to be recycled here, BE recycled here. America is supposed to be the most advanced country--if we can SHIP it, we should be able to RECYCLE it too.
Of course, we're sending them toxic stuff, dangerous stuff.  In addition to hurting them and their environment, we end up with it again in products like lead paint in children's toys.  They take the metals out of our electronics and recycle it, sending it back to us as consumables.    We get what we give.
I couldn't believe my ears tonight when Brian Williams closed the story on exporting/recycling trash to other countries by saying something to the effect of, "if you say so".  My gosh, what was he thinking?  For decades the country has been slow to embrace recycling vs making new products.  FINALLY this industry is taking off and making money for small entrepreneuers, and most likely also employes hundreds of unskilled or handicapped/special needs workers.  Millions of Americans work very hard to save their solid waste for recycling.  We, personally, pay a monthly fee to have our recycling picked up and generate very little trash, avoiding precious space consumption in landfills.   Others drive miles to take it to recycling centers, even at today's cost of gas, BECAUSE WE CARE.  Shame on you Brian Williams.
Brian Williams

I have just finished watching this article broadcast today.  Your final comment "if you say so" was particularly condescending!  Because the value of waste material is increasing as demand grows, just like any other business; we all strive to make the biggest bang for our depleting dollar.  If this business is earning foreign exchange and helping the environment, it should be applauded no matter how unsavory the service may seem.  I believe you turned your nose up at this "sweet smell of success". His business might have earned more profit this year than most other American businesses.  In England we have a saving "where there's muck there's brass"  This man proves the case hands down.. shame on you..
Stella
Why don't we use all this recyle material at home? It would cut are oil use especially since all the plastic takes oil to make.We seem to be missing the boat here.
Should we in America consider that what is good for the goose is also good for the gander - and create a way to recycle our own trash?

Thank you for your really wonderful programs.

Anne Hackney
Amen to recycling, but how much energy are we using shipping this stuff back and forth to China?   Are we using more energy to get the materials back and forth than we're gaining?  Don't we have the ability to recycle these products closer to home?
Will America sell her soul?  So U.S. companies make a few billion dollars, then what?  Does China takes ALL kinds of plastics(from chemical contains, insecticide containers, etc.)and recycle them back into American children's toys, drinking cups, diapers and who knows what else.  What kind of safe guards are in place for our protection when we IMPORT their finished products? Only a few months ago we saw a story on the Nightly News about the danger of certain recyled plastic products.  Now I know WHY! We think we are getting something CHEAP!  Wake up America! WE need to recyle, but let's do ourselves.
Pay attention people! The ships are going back with empty containers either way.  Should we have a better infrastructure to recycle materials back to usable form here, absolutely.  Take a look around your house most of your stuff says Made in China.  Whether you are shipping back garbage or ready to use materials - it's going back there.
Why does it seem like most of the people posting here did not even see the story.  No extra environmental impact by shipping to the Far East.  The boxes used to go back empty.  And the materials COULD and sometimes are recycled here in the U.S. but we don't make much anymore.  There is no need for the raw materials that make packaging if there is no product to package.  This is not a problem with the recycling industry, it is the much larger problem that the US can't make anything competitively anymore. Our high standard of living has taken care of that. Unions pricing themselves out of jobs.
I agree with the other posters who caught Brian's comment at the end of the story.  When I heard him say "if you say so," I thought what the hell does he mean by that.  These newscasters have increasingly over the years begun to put their snide little comments after various news stories.  They are not hired to put in their personal opinions into news stories.  They are paid large sums of money to read and report.  Keep your personal opinions to yourself.  I thought his statement was tacky and uncalled for.  
BRIAN, How could you!?  I watch your show religiously and this is the first time you've really done me wrong.  I've been in the recycling industry for a number of years, doing everything from working with curbside collection programs to marketing scrap paper, metal and plastic bottles to domestic and foreign customers.  It's been happening for years but it's only recently that people like Cal Tigchelaar have actually been able to make good money from marketing our "garbage."  One reason it goes overseas is that countries like China and India are the ones with labor that's cheap enough to allow for sorting and reusing our "garbage."  If our labor markets were able to work and survive on pennies a day, we could keep more of that material here and develop more processing plants. And you should know that much of our recycled material does stay here and is used to manufacture newsprint, decking, copy paper, pop cans, shopping bags, etc.  SO --- look for the recycle symbol when you shop.  Buy those products made in the US so that more processing and manufacturing can happen here.  Then we won't have to sell our "recycled commodities" (NOT GARBAGE) to export markets.  And I need to ask --- do you recycle at home, Brian?  
The most amazing recycling that has taken place between the USA and China is all the scrap metal from the World Trade Center.  China was allowed to haul all of it away without paying us anything. Our excuse was we didn't have enough of the types of ships needed to do it rapidly and we didn't have enough smelters to quickly melt it down. Hummm.
Are they really just recycling? Or, are they also looking for any trade secrets? Be careful what your throw away and in what condition it is when you throw it out. Just a thought...


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